How Supply Chain Benchmarks Help CFOs Manage and Allocate Spend Effectively

September 16, 2024

How Supply Chain Benchmarks from Trace Consultants Can Help CFOs Manage and Allocate Operating Spend More Effectively

For Chief Financial Officers (CFOs), managing the financial health of an organisation requires constant scrutiny of where resources are being allocated, how operational budgets are being spent, and where opportunities for cost savings exist. In the world of supply chain management, this is particularly crucial as warehousing, transport, and inventory management can account for a significant portion of a company’s operating expenses.

Supply chain benchmarks offer CFOs a powerful tool to manage and allocate spend more effectively. By leveraging detailed performance metrics across supply chain activities, CFOs can gain insights into inefficiencies, compare their organisation’s performance to industry standards, and make informed decisions that drive cost savings. This is where Trace Consultants excels, providing comprehensive benchmarking services to optimise key areas like warehousing, transportation, and inventory management, helping businesses become more cost-efficient and competitive.

Understanding Supply Chain Benchmarks

Supply chain benchmarks are comparative performance metrics that assess how a company’s supply chain processes stack up against industry standards or best practices. Benchmarks can cover a range of areas, including:

  • Warehousing: Measuring operational efficiency in terms of storage utilisation, throughput, labour productivity, and costs per square metre.
  • Transport: Analysing freight costs, delivery times, fuel efficiency, and overall transport spend.
  • Inventory Management: Examining stock turnover, carrying costs, demand forecasting accuracy, and inventory write-offs.

For CFOs, these benchmarks are invaluable because they provide a clear, data-driven picture of where the organisation’s supply chain is performing well and where there is room for improvement.

Why Supply Chain Benchmarks Matter for CFOs

CFOs are increasingly playing a strategic role in managing not just financial performance but also operational efficiency. The supply chain, as a critical component of a company’s operations, offers numerous areas for optimisation, cost savings, and performance improvements. Supply chain benchmarks provide CFOs with the insights they need to allocate resources efficiently and invest in areas that offer the highest return on investment.

Here are several key reasons why benchmarks are essential for CFOs:

  1. Data-Driven Decision Making: Benchmarks allow CFOs to make decisions based on accurate, comparable data rather than assumptions. This helps eliminate guesswork when making budget allocations or deciding where to cut costs.
  2. Identify Cost Savings Opportunities: By comparing internal performance with industry benchmarks, CFOs can quickly identify areas where costs are out of line with best practices, enabling them to focus on improvement initiatives.
  3. Improve Resource Allocation: Benchmarks highlight which areas of the supply chain are performing efficiently and which require additional investment or improvement. This helps CFOs allocate resources more effectively to optimise overall supply chain performance.
  4. Performance Visibility: Benchmarks provide CFOs with a comprehensive view of supply chain performance across warehousing, transport, and inventory. This allows for better oversight and more informed financial planning.
  5. Drive Strategic Initiatives: CFOs can use benchmark data to advocate for changes in supply chain processes, such as implementing new technology, restructuring logistics, or renegotiating transport contracts, all with the goal of improving the bottom line.

How Trace Consultants Can Help CFOs Manage Supply Chain Spend

At Trace Consultants, we specialise in supply chain benchmarking services that provide CFOs with the insights they need to manage their operating spend more effectively. Our tailored approach ensures that benchmarks are aligned with industry standards and adapted to the specific needs of each organisation. Let’s explore how our benchmarking expertise can drive improvements in three key areas: warehousing, transport, and inventory management.

1. Warehousing Benchmarks: Maximising Efficiency in Storage and Operations

Warehousing represents a significant portion of supply chain costs, from real estate expenses to labour, equipment, and utilities. By benchmarking warehousing performance, CFOs can assess how efficiently their facilities are operating in terms of space utilisation, throughput, and labour productivity.

At Trace Consultants, we help CFOs optimise their warehousing spend by providing benchmarks on:

  • Cost per Square Metre: How much is being spent on warehousing space relative to industry standards?
  • Labour Productivity: Are employees performing tasks efficiently, and is staffing aligned with demand?
  • Throughput Rates: How well is the warehouse managing incoming and outgoing goods?
  • Storage Utilisation: Are storage systems maximising the use of available space?

With these benchmarks, CFOs can identify areas where costs can be reduced, such as by improving labour efficiency, investing in automation, or better utilising existing space. Trace Consultants can also help CFOs decide when to invest in new warehousing technology or when to renegotiate contracts with third-party logistics providers to reduce costs.

2. Transport Benchmarks: Reducing Freight and Delivery Costs

Transportation is one of the most costly aspects of the supply chain. However, transport costs are highly variable, influenced by fuel prices, delivery routes, and freight provider contracts. Benchmarks offer CFOs a clear comparison of their transport spend relative to industry standards, helping identify inefficiencies or opportunities to renegotiate freight contracts.

Our transport benchmarking services include metrics such as:

  • Cost per Kilometre: How much is being spent on transporting goods per kilometre, and how does this compare to industry averages?
  • Delivery Times: Are deliveries being made on time and within service level agreements?
  • Fuel Efficiency: How does the company’s fuel usage compare to best practices in the industry?
  • Freight Costs: Are transport providers charging competitive rates, or are there opportunities to negotiate better deals?

Trace Consultants’ transport benchmarking enables CFOs to reduce costs by highlighting opportunities to improve fuel efficiency, optimise delivery routes, and renegotiate with transport providers. This leads to more effective use of transport budgets and helps reduce unnecessary expenses, allowing funds to be allocated to other high-impact areas.

3. Inventory Management Benchmarks: Minimising Holding Costs and Maximising Stock Turnover

For many organisations, inventory is one of the largest assets on the balance sheet, and it can also be one of the most significant drivers of costs. Inventory benchmarks help CFOs understand whether their company is holding too much stock, leading to high carrying costs, or if they are risking stockouts, which can harm customer satisfaction and revenue.

Trace Consultants offers benchmarking insights in inventory management, including:

  • Stock Turnover Ratios: How quickly is inventory being sold or used relative to industry standards?
  • Carrying Costs: What percentage of total inventory costs are tied up in holding stock, including storage, insurance, and depreciation?
  • Demand Forecasting Accuracy: How accurately is demand being forecasted, and how does this compare to leading practices in the industry?
  • Inventory Write-offs: Are high levels of inventory write-offs affecting profitability, and how does this compare to industry norms?

By benchmarking these metrics, CFOs can better allocate resources to optimise inventory management. For example, if stock turnover is low compared to industry benchmarks, it may indicate overstocking or inefficient inventory management practices. On the other hand, if demand forecasting accuracy is low, CFOs can prioritise investments in forecasting technologies to improve overall performance and reduce carrying costs.

How Trace Consultants Supports Strategic Decision Making

At Trace Consultants, we don’t just provide the data—we work with CFOs to interpret the benchmarks and implement strategies to optimise supply chain spend. Our tailored consulting services go beyond just providing numbers; we collaborate with businesses to develop actionable plans that drive real cost savings and performance improvements.

Here’s how our approach supports CFOs:

  • Customised Benchmarking: We customise our benchmarks to align with your organisation’s goals, industry, and operational challenges, ensuring that you’re comparing performance with the most relevant metrics.
  • Actionable Insights: We translate benchmarking data into actionable insights that can inform budget reallocations, cost-cutting initiatives, and process improvements.
  • Continuous Improvement: We help CFOs establish ongoing benchmarking processes, allowing them to continually measure performance and make adjustments as needed to maximise efficiency.
  • Strategic Guidance: We provide CFOs with strategic advice on where to invest in supply chain improvements, whether it’s in technology upgrades, contract renegotiations, or workforce optimisation.

Leveraging Supply Chain Benchmarks for Effective Spend Management

In today’s competitive business environment, CFOs play a crucial role in not only managing the organisation’s finances but also driving operational improvements. Supply chain benchmarks offer CFOs the insights they need to optimise operating spend across key areas such as warehousing, transport, and inventory management.

By partnering with Trace Consultants, CFOs gain access to tailored benchmarking services that provide a clear picture of supply chain performance, highlight opportunities for cost savings, and guide strategic investment decisions. With our expertise in benchmarking and supply chain optimisation, Trace Consultants helps businesses reduce costs, improve efficiency, and enhance their competitive advantage.

If you’re a CFO looking to take control of your supply chain spend and drive greater value for your business, contact Trace Consultants today to learn how our benchmarking services can support your financial and operational goals.

Contact us today, trace. your supply chain and procurement consulting partner.

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Warehouse & Transport
July 21, 2023

How WMS Enhances Safety, Elevates Service, and Cuts Costs

Implementing a Warehouse Management System (WMS) can offer transformative solutions to enhance safety, elevate service levels, and slash operational costs, particularly labour-related expenditures.

Revolutionising Australian Warehouses: How WMS Enhances Safety, Elevates Service, and Cuts Costs

In the dynamic world of Australian business, efficient warehouse operations are vital in maintaining both profitability and a competitive edge. Implementing a Warehouse Management System (WMS) can offer transformative solutions to enhance safety, elevate service levels, and slash operational costs, particularly labour-related expenditures.

Fostering Safety in Warehouses with WMS

Prioritising safety in warehouse operations is critical. It safeguards workers' wellbeing, enhances operational efficiency, and protects business reputation. A WMS introduces a myriad of features that amplify safety in warehouse environments:

  1. Automation Advantage: By automating many manual tasks, a WMS can significantly reduce the risk of human error and potential accidents.
  2. Track and Trace: Real-time visibility of inventory and equipment facilitated by the WMS allows for efficient management, lessening the risk of mishaps due to misplacement.
  3. Adherence to Safety Norms: A WMS can systematically record safety standards, ensuring compliance with safety protocols, thereby reducing workplace accidents and aligning with occupational health and safety regulations.

Augmenting Service Levels via WMS

A WMS also plays a pivotal role in enhancing service levels, which can boost your business reputation and customer satisfaction:

  1. Streamlined Order Fulfilment: A WMS optimises the picking and packing processes, facilitating swifter and more accurate order fulfilment.
  2. Inventory Precision: Real-time inventory tracking ensures accurate representation of stock levels, mitigating overstock or out-of-stock scenarios and thus improving customer service.
  3. Smooth Return Management: A WMS enables efficient handling of returns, bolstering customer satisfaction.

Slashing Operational Costs with WMS

Operational costs, specifically labour costs, can be drastically reduced by implementing a WMS, owing to its ability to streamline warehouse operations:

  1. Labour Cost Reduction: WMS can automate many manual tasks, thereby reducing the requirement for intensive manual labour and saving on associated costs.
  2. Boosting Productivity: WMS can enhance worker productivity by providing optimal picking routes, enabling batch picking, and more. This increases the speed of task completion, thereby requiring fewer human resources.
  3. Minimising Errors: Increased accuracy in order picking and inventory management helps reduce costly mistakes, further contributing to operational cost savings.

Leveraging WMS for Supply Chain Planning and Supplier Management

A WMS also stands as a crucial tool in improving supply chain planning and supplier management. By providing accurate, real-time data about inventory levels and warehouse operations, a WMS can inform better forecasting and planning decisions. It can also help businesses identify bottlenecks and inefficiencies in the supply chain and take corrective action.

From a supplier management perspective, a WMS can track supplier performance, helping businesses identify which suppliers are consistently reliable and which are frequently causing delays or errors. This information can inform negotiations and decisions about which suppliers to continue doing business with.

Gaining the Edge

An investment in WMS can offer Australian businesses a significant competitive advantage. With the burgeoning importance of the logistics sector, given the rise of e-commerce and an ever-growing demand for faster, more efficient service, adopting a WMS can position your business as a leader in this era of change.

Furthermore, by bolstering warehouse safety, businesses can safeguard their most crucial asset - their employees. This not only heightens morale but also cuts costs associated with workplace accidents and injuries.

A Warehouse Management System has the power to overhaul your warehouse operations, delivering benefits from heightened safety and elevated service levels to slashed operational costs. As Australian businesses navigate the rapid transformations in the logistics landscape, a WMS could be the vital tool for ensuring sustained competitiveness and profitability.

Stay tuned to our blog for more in-depth insights into how technology can optimise your business operations.

Contact us today, trace. your supply chain consulting partner.

Warehouse & Transport
January 1, 2024

Warehouse Network Expansion: A Guide for Retailers and Manufacturers

Explore the strategic approach to expanding warehouse networks for retailers and manufacturers, including the benefits of data analysis, scenario modelling, and how Trace Supply Chain Consultants can guide your business to success.

Warehouse Network Expansion: A Guide for Retailers and Manufacturers

As retailers and manufacturers evolve and grow, so too must their warehouse networks. Expanding or optimising these networks is a strategic imperative that requires careful consideration of new facilities, operational costs, and 3PL options. Done correctly, it can lead to significant benefits in service enhancement, cost reduction, and overall operational efficiency. This article explores the steps necessary for successful warehouse network expansion and the importance of data-led insights in this process, highlighting how trace. Supply Chain Consultants can assist businesses on this journey.

Recognising the Need for Network Expansion

Identifying Capacity and Operational Issues

Recognising the signs that your current network is no longer sufficient is the first step toward expansion. Signs include capacity limitations, inefficiencies, and rising costs that impact service levels and customer satisfaction.

Understanding Service Impact

Insufficient warehouse capacity or poorly located facilities can significantly affect service quality, leading to longer delivery times and reduced customer satisfaction.

Evaluating Expansion Necessities

Conducting a Thorough Needs Analysis

Before deciding to expand, businesses should conduct a comprehensive analysis of their current and future needs. This involves understanding product ranges, customer distribution, service requirements, and growth projections.

Cost Impact Assessment

Assessing the cost implications of adding new facilities, including leases, labour, inventory, and transport, is crucial for maintaining financial health and operational viability.

Benefits of Properly Reviewed Warehouse Networks

Enhanced Efficiency and Service Levels

A well-reviewed and strategically expanded warehouse network can drastically improve operational efficiency and service levels. Properly located and managed warehouses mean faster fulfillment times, better inventory management, and improved customer satisfaction.

Cost Reduction and Improved Profit Margins

Strategically expanding or optimising warehouse networks can lead to significant cost savings. Reduced transport costs, improved labour efficiencies, and lower inventory carrying costs all contribute to healthier profit margins.

The Power of Data-Led Insights and Scenario Modelling

Importance of Insight-Led Data Analysis

In today's data-driven world, insight-led analysis is critical in making informed decisions. Understanding historical data, current trends, and predictive analytics can guide strategic planning and operational adjustments.

Benefits of Scenario Modelling

Scenario modelling allows businesses to anticipate the impact of various strategies before implementation. It helps in understanding the potential outcomes of expansion, consolidation, or operational changes, ensuring that decisions are both strategic and data-informed.

Implementing Technology and Continuous Improvement

Leveraging Advanced Warehouse Management Systems

Technology, particularly advanced warehouse management systems, plays a critical role in modernising and enhancing the efficiency of warehouse operations. It ensures seamless integration of new facilities and optimises operations across the network.

Commitment to Regular Reviews and Adaptation

Warehouse network expansion is an ongoing process. Regular reviews, feedback, and adaptation are necessary to ensure the network continues to align with changing business needs and market conditions.

trace. Supply Chain Consultants: Your Partner in Network Expansion

Navigating the Expansion Journey

trace. Supply Chain Consultants specialise in helping businesses navigate the complex journey of warehouse network expansion. Their expertise lies in providing tailored solutions that align with your specific business needs and goals.

Addressing Consolidation and Rationalisation in Warehouse Networks

The Relevance of Strategic Review for Downsizing

The strategic review and optimisation of warehouse networks are just as critical for businesses looking to consolidate, rationalise, or downsize their operations as it is for those looking to expand. Economic shifts, market contractions, or changes in business models can lead organisations to reevaluate their physical footprint and seek efficiencies in their supply chain. Properly managing this process is essential to maintaining service levels, reducing waste, and controlling costs.

Considerations in Consolidation and Rationalisation

  • Assessing Facility Utilisation: Businesses must critically assess how well current facilities are utilised and identify underused or inefficient spaces. This assessment can reveal opportunities for consolidation without compromising service quality or responsiveness.
  • Cost-Benefit Analysis: Rationalisation should involve a thorough cost-benefit analysis. This includes not just the potential savings from reduced lease and operational costs but also the potential impacts on transport logistics, delivery times, and overall network efficiency.
  • Maintaining Flexibility and Scalability: Even in consolidation, it's crucial to maintain a degree of flexibility and scalability in the network. This ensures the business can quickly adapt to future growth opportunities or market changes without significant reinvestment.
  • Investing in Technology: Leveraging technology can facilitate a more seamless transition during downsizing. Systems that offer real-time inventory and warehouse management can help maintain visibility and control over a more condensed network, ensuring that operational standards remain high.

Businesses undertaking a consolidation or rationalisation strategy must approach the process with the same level of strategic planning and analysis as those looking to expand. This approach ensures that downsizing efforts contribute to a more streamlined, cost-effective, and high-performing supply chain, aligned with the broader business objectives and market realities. Whether expanding, consolidating, or rationalising, the goal remains the same: to create a warehouse network that supports efficient, responsive, and cost-effective operations.

Evaluating Automation in Warehouse Network Adjustments

Strategic Role of Automation in Warehouse Management

In times of network expansion, consolidation, or rationalisation, assessing the role of automation becomes increasingly important. Automation can significantly impact the efficiency, accuracy, and cost of warehouse operations. As businesses adjust their warehouse networks, they should consider how automation can be integrated or scaled to align with their strategic goals.

Key Considerations for Automation

  • Cost Efficiency: Evaluate the long-term cost savings that automation can provide in terms of reduced labour, increased speed, and improved accuracy. While the initial investment may be substantial, the long-term benefits often justify the expense.
  • Operational Flexibility: Automation can offer greater operational flexibility, allowing warehouses to quickly adapt to changes in demand or operational shifts. This is particularly valuable in times of network adjustment, as it ensures continued service quality and responsiveness.
  • Scalability: Consider whether automation solutions are scalable and can grow or contract with the business needs. As the warehouse network evolves, so too should the automation systems, ensuring they continue to meet the operational requirements efficiently.
  • Integration Capability: Assess how well automation technologies integrate with existing systems. Seamless integration ensures that data flows smoothly across the supply chain, providing the insights necessary for informed decision-making and strategic planning.

By carefully evaluating the role of automation during times of network adjustment, businesses can ensure that their warehouses are not just optimised for current needs but are also positioned for future growth and efficiency. Automation, when strategically implemented, can provide a competitive edge, making warehouse operations more agile, cost-effective, and capable of meeting the ever-evolving demands of the market.

How trace. Can Assist

trace. offers services ranging from data analysis and scenario modelling to strategy development and implementation support. Their insight-led approach ensures that businesses make informed decisions that lead to successful outcomes. With trace. businesses can confidently navigate the expansion process, ensuring their warehouse networks are optimised for today's challenges and tomorrow's opportunities.

Properly reviewing and expanding warehouse networks is a complex yet vital process for retailers and manufacturers aiming to scale their operations. By carefully assessing needs, understanding the cost impacts, leveraging data-led insights, and engaging with expert consultants like trace. Supply Chain Consultants, businesses can ensure their warehouse networks are robust, responsive, and ready to support continued growth and success.

Warehouse & Transport
August 1, 2024

Optimising Warehouse Design and Automation for New Zealand Businesses

Discover how optimising warehouse design and automation can transform your New Zealand business, improve efficiency, and reduce costs. Learn how Trace Consultants can help you achieve these goals with customised solutions and expert guidance.

Optimising Warehouse Design and Automation for New Zealand Businesses

Warehouse design and automation are crucial for businesses aiming to enhance efficiency, reduce costs, and improve service delivery. In New Zealand, where logistics and supply chain management play a vital role in supporting a thriving economy, optimising warehouse operations can provide significant competitive advantages. Trace Consultants, with their expertise in supply chain and logistics, can help New Zealand businesses achieve these goals.

The Importance of Warehouse Design

Warehouse design is not merely about allocating space for storing goods; it involves creating a layout that maximises space utilisation, enhances operational efficiency, and ensures the safety of both goods and personnel. Effective warehouse design takes into consideration several key factors:

1. Space Utilisation

Optimising space is a primary concern in warehouse design. An efficient layout ensures that every square metre of the warehouse is used effectively, reducing wasted space and allowing for higher storage density. This includes considering vertical space and implementing mezzanine floors or high-bay racking systems.

2. Workflow Efficiency

A well-designed warehouse facilitates smooth workflow and minimises unnecessary movement of goods. This can be achieved by strategically placing receiving, storage, and dispatch areas to ensure a logical flow of operations. Efficient workflow reduces handling times, lowers labour costs, and improves overall productivity.

3. Safety and Compliance

Safety is paramount in any warehouse environment. Proper design includes clear aisles, adequate lighting, and safety measures to prevent accidents. Compliance with local regulations and industry standards is also crucial to avoid legal issues and ensure a safe working environment.

4. Scalability

Businesses grow, and their storage needs evolve. A good warehouse design is scalable, allowing for future expansion and changes in inventory volume without significant disruptions to operations. This flexibility is essential for accommodating growth and adapting to market changes.

The Role of Automation in Warehousing

Automation has revolutionised warehouse operations by enhancing accuracy, speed, and efficiency. In the context of New Zealand's business landscape, embracing automation can provide several benefits:

1. Improved Accuracy

Automated systems reduce human errors in picking, packing, and inventory management. Technologies such as barcode scanners, RFID systems, and automated guided vehicles (AGVs) ensure that the right products are picked and shipped, improving order accuracy and customer satisfaction.

2. Enhanced Efficiency

Automation streamlines repetitive tasks, allowing employees to focus on more value-added activities. Conveyor systems, sortation systems, and robotic arms can handle tasks such as sorting, packing, and palletising with greater speed and precision than manual labour.

3. Cost Reduction

While the initial investment in automation can be significant, the long-term savings are substantial. Automation reduces labour costs, minimises errors, and increases throughput, resulting in lower operational costs and higher profitability.

4. Data-Driven Decision Making

Automated systems generate valuable data on warehouse operations. This data can be analysed to identify bottlenecks, monitor performance, and make informed decisions to optimise processes. Real-time data visibility also enhances inventory management and demand forecasting.

Warehouse Design and Automation Trends in New Zealand

New Zealand businesses are increasingly recognising the importance of modernising their warehouse operations. Several trends are shaping the future of warehouse design and automation in the region:

1. Sustainability

Sustainability is a growing concern for businesses worldwide, and New Zealand is no exception. Sustainable warehouse design includes energy-efficient lighting, eco-friendly materials, and waste reduction strategies. Automation can also contribute to sustainability by reducing energy consumption and optimising resource use.

2. Omni-Channel Fulfillment

With the rise of e-commerce, warehouses need to support omni-channel fulfillment. This involves handling orders from multiple sales channels, such as online stores, brick-and-mortar shops, and third-party marketplaces. Efficient warehouse design and automation enable seamless order processing and fast delivery across all channels.

3. Integration of IoT and AI

The Internet of Things (IoT) and Artificial Intelligence (AI) are transforming warehouse operations. IoT devices provide real-time monitoring of inventory and equipment, while AI algorithms optimise routing, scheduling, and predictive maintenance. These technologies enhance visibility, efficiency, and decision-making.

4. Focus on Workforce Empowerment

While automation reduces the need for manual labour, it also creates opportunities for upskilling the workforce. Training employees to work alongside automated systems and leveraging their expertise for complex tasks ensures a more productive and engaged workforce.

How Trace Consultants Can Help

Trace Consultants, with their deep expertise in supply chain and logistics, are well-positioned to assist New Zealand businesses in optimising their warehouse design and automation. Here’s how they can help:

1. Customised Warehouse Design Solutions

Trace Consultants understand that every business has unique requirements. They offer customised warehouse design solutions tailored to specific needs, ensuring optimal space utilisation, efficient workflows, and compliance with safety standards. Their designs are scalable, allowing for future growth and adaptability.

2. Automation Strategy Development

Implementing automation requires a strategic approach. Trace Consultants help businesses develop a comprehensive automation strategy that aligns with their goals and budget. They assess current operations, identify automation opportunities, and recommend suitable technologies to enhance efficiency and accuracy.

3. Technology Integration

Integrating new technologies with existing systems can be challenging. Trace Consultants provide seamless technology integration services, ensuring that automated systems work harmoniously with current processes. This includes integrating IoT devices, AI algorithms, and warehouse management systems (WMS).

4. Project Management and Implementation

Successful warehouse projects require meticulous planning and execution. Trace Consultants offer end-to-end project management services, overseeing the entire process from design to implementation. Their expertise ensures that projects are completed on time, within budget, and to the highest standards.

5. Training and Support

Automation and new technologies can be daunting for employees. Trace Consultants provide comprehensive training programs to equip staff with the skills needed to operate and maintain automated systems. Ongoing support ensures that businesses continue to reap the benefits of their investments.

6. Continuous Improvement

Warehouse optimisation is an ongoing process. Trace Consultants offer continuous improvement services, regularly reviewing operations and recommending enhancements to keep pace with industry trends and technological advancements. This proactive approach ensures sustained efficiency and competitiveness.

Case Study: Trace Consultants' Impact on a New Zealand Business

To illustrate the impact of Trace Consultants' expertise, let's consider a case study of a New Zealand-based retail business that partnered with Trace Consultants to optimise their warehouse operations.

Background

The retail business was experiencing challenges with their existing warehouse setup, including inefficient space utilisation, high labour costs, and frequent order inaccuracies. With the growth of their e-commerce platform, they needed a solution that would support omni-channel fulfillment and improve overall efficiency.

Solution

Trace Consultants conducted a comprehensive assessment of the warehouse and developed a customised design that maximised space utilisation and streamlined workflows. They recommended implementing an automated storage and retrieval system (AS/RS) to enhance accuracy and efficiency.

The automation strategy included the integration of IoT devices for real-time inventory tracking and AI algorithms for demand forecasting. Trace Consultants provided end-to-end project management, ensuring seamless implementation and minimal disruption to operations.

Results

The new warehouse design and automation solution delivered significant improvements:

  • Increased Storage Capacity: The optimised layout and AS/RS system increased storage capacity by 30%, allowing the business to handle higher inventory volumes.
  • Enhanced Efficiency: Automation reduced order processing times by 40%, enabling faster fulfillment and improved customer satisfaction.
  • Cost Savings: Labour costs were reduced by 25% due to automation, and the investment in technology paid off within two years through operational savings.
  • Data-Driven Decisions: Real-time data from IoT devices and AI-driven insights enabled better inventory management and demand forecasting, reducing stockouts and overstock situations.

Optimising warehouse design and embracing automation are critical steps for New Zealand businesses looking to enhance efficiency, reduce costs, and improve service delivery. Trace Consultants, with their expertise in supply chain and logistics, provide customised solutions that address the unique needs of each business. From strategic design and technology integration to comprehensive training and continuous improvement, Trace Consultants are dedicated to helping New Zealand businesses thrive in a competitive market.

By partnering with Trace Consultants, businesses can ensure that their warehouse operations are not only efficient and cost-effective but also scalable and future-proof. The result is a streamlined, high-performing warehouse that supports growth, enhances customer satisfaction, and drives long-term success.