Organisational design

Organisational design built for clarity, accountability, and performance.

Strong organisational design creates clarity around how work gets done, who makes decisions, and how performance is measured. Trace helps organisations design operating models, KPIs, and policies that align structure with strategy, strengthen accountability, and enable teams to perform with confidence in complex supply chain environments.

Why organisational design matters.

When organisational design isn’t working, the symptoms show up fast. Decision-making slows, accountability blurs, and teams spend more time navigating grey areas than delivering outcomes. These issues often trace back to unclear governance, undocumented processes, and confusion over who owns what.

Effective organisational design brings clarity and momentum. It defines how decisions are made, how teams interact, and how individual roles connect to the broader mission, turning complexity into coordinated execution that teams can actually operate day to day.

Red game piece standing in front of a group of yellow and blue game pieces on a white surface.

Ways we can help

Organisational Design

Design fit-for-purpose supply chain organisations

We align structures, roles, and governance to your strategy, scale, and operating context.

Clear roles

Define clear roles and decision rights

We remove ambiguity by clarifying accountability across planning, procurement, logistics, and operations.

KPI framework

Build meaningful KPI frameworks

We design KPIs that link day-to-day activity to cost, service, sustainability, and resilience outcomes.

Shield

Strengthen operating models and policies

We ensure processes, policies, and behaviours support consistent and effective execution.

Uplift workforce capability

Uplift workforce capability

We help teams develop the skills, tools, and confidence needed to perform in redesigned organisations.

Core service offerings

What our organisational design services cover:

Trace brings deep expertise to organisational design, KPI development, and policy alignment. Our work connects structure, performance measures, and capability to deliver measurable operational improvement.

Supply Chain Organisational Design

We design organisational structures that enable faster decisions, clearer accountability, and stronger collaboration across supply chain functions.

What we deliver:

  • Supply chain organisational structure redesign
  • Role clarity and responsibility mapping
  • Governance and reporting line optimisation
  • Centralised, decentralised, and hybrid model design

Industries we work with:

KPI Design and Performance Management

We develop KPI frameworks that provide visibility, focus effort, and drive accountability at every level of the organisation.

What we deliver:

  • End-to-end supply chain KPI frameworks
  • Financial, operational, and service metric alignment
  • Executive, functional, and frontline KPI design
  • Performance dashboards and reporting structures

Industries we work with:

Operating Model and Policy Design

We design operating models that are defensible at the executive level and practical on the ground. Our focus is on clarity, usability, and alignment, ensuring governance, policies, and processes actually support day-to-day decision-making.

What we deliver:

  • End-to-end supply chain KPI frameworks
  • Financial, operational, and service metric alignment
  • Executive, functional, and frontline KPI design
  • Performance dashboards and reporting structures

Industries we work with:

Workforce Capability and Training

We support organisations to embed organisational design changes by building capability and confidence across teams.

What we deliver:

  • Workforce capability assessments and roadmaps
  • Targeted training programs for supply chain teams
  • Data-led decision-making enablement
  • Change support for redesigned organisations

Industries we work with:

Frequently Asked Questions

Common questions about organisational design.

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What is organisational design in a supply chain context?

Organisational design defines how supply chain teams are structured, how decisions are made, and how accountability is assigned to deliver business outcomes.

When should organisations revisit their organisational design?

Common triggers include growth, cost pressure, system implementations, mergers, or persistent performance issues.

How do KPIs support better organisational performance?

Well-designed KPIs align behaviour to strategy, improve visibility, and create accountability across teams and leaders.

Can Trace tailor organisational design to different industries?

Yes. Our organisational design work reflects the operational realities of each industry, from healthcare to FMCG and government.

How does organisational design link to operating models?

Organisational design defines who does the work and who decides, while the operating model defines how work flows across processes and systems.

Do you support implementation, not just design?

Yes. We help embed new structures, KPIs, and policies through change support and capability uplift.

Insights and resources

Latest insights on organisational design.

Organisational Design

In Conversation at Trace: David Carroll on operating models, co-design, and making change stick

January 2026
In the first edition of In Conversation at Trace, Management Consultant David Carroll reflects on operating model design, co-design, and what it takes to turn strategy into execution across government, defence, and private enterprise.
At Trace, our work is shaped by the people doing it. In Conversation at Trace is a new series where we sit down with our consultants to unpack how they approach complex problems and apply their thinking across diverse environments.
David Carroll, Management Consultant

First up is David Carroll, a Management Consultant at Trace with more than eight years of experience across Federal Government, Defence, and private enterprise. David brings deep expertise in operating model design, governance, and end-to-end process reengineering, and is known for working closely with senior stakeholders to co-design solutions that are practical, context-aware, and built to last.

We sat down with David to talk about what he’s learned working across highly constrained environments, how to spot when an operating model is holding an organisation back, and what it really takes to turn strategy into execution.

You’ve worked across Federal Government, Defence, and private enterprise. How have those environments shaped the way you approach problem diagnosis and solution design?

DC: They’ve taught me the importance of understanding client context, especially when it comes to designing solutions. What works in one environment doesn’t necessarily work in another. For example in Government and Defence, changes to organisational charts are significantly harder than in private companies, as are opportunities to introduce new systems. In my experience, the degrees of freedom are far greater in private enterprise, with Defence being the most constrained due to security requirements and the mix of civilian and military personnel. However, Defence has a very hierarchical structure on the military side which at times can make it easier to gain buy-in and action when the senior officer is on our side.

When it comes to diagnosing problems, the tools and frameworks I’ve learned are applicable across all businesses, but they’re not enough on their own. Understanding the client is critical as while problems may appear similar, there is always something unique. There’s no substitute for interviews, workshops, and ideally sitting alongside teams to truly understand the problem and design solutions that fit their organisation.

Operating model design can sound abstract from the outside. How do you make it tangible for the teams who have to live with it day to day?

DC: The team on the ground wants to know how it will affect their day-to-day, so maintaining that focus is vital. Every layer of the operating model includes elements that are tactical for the team and strategic for the organisation. For instance, in organisation design the team on the ground are concerned on who their supervisor is and how many members are in their team. Meanwhile, management is more focussed on where that team sits, how that team impacts layers and spans of control. For the operational team, these considerations have no bearing on their day to day, as long as they aren’t broken and systems keep running smoothly.

For the team I have found the key is quickly identifying which documents/artifacts/systems are required and will be used either daily or as reference material. RACIs are a good example; they are rarely used daily but when a dispute arises they are excellent reference documents to determine responsibilities and help settle disputes. A process map and checklist on the wall is the opposite example, it is a quick reference that is used every day to make sure tasks are on track, and is vital for supporting new staff to get up to speed and be efficient.

Process optimisation is often framed as a cost exercise. What broader role does process design play in service quality, decision-making, and capability uplift?

DC: That's right, process optimisation is often seen as a way of freeing up time, and often with the aim of headcount reduction, but as you mention, the benefits can extend far beyond that. An optimised process can be a competitive advantage as the speed of activity increases, improving customer experience. An optimised process is also repeatable and reproducible meaning it can be done the same way and produce consistent outcome over and over again, hopefully providing a reliable, high quality and fast service that customers prefer.

AI, robotic process automation, machine learning and other emerging technologies offer significant opportunities in process optimisation. Not only to improve efficiency and consistency, but also to free up time for, in my view, more interesting work as the technology handles the low value add repetitive tasks like digital filing or system transfers. This enables staff to do work that is more meaningful, requires them to use their brain, which ultimately supports job satisfaction.

You’ve partnered with senior stakeholders in high-stakes environments. What does genuine co-design look like in practice?

DC: Genuine co-design requires an open mind from both sides but in particular the consultants. It requires spending time with the stakeholders, using a whiteboard to throw up half developed ideas and debate over their merits. Basically bringing the stakeholder into the tent on the design process and treating them as a member of the team. But it won't work if the consultant isn’t open to not only hearing but also exploring and using the stakeholders ideas. Co-design where the stakeholder is at the white board but none of their ideas are included in the end solution, will just breed resentment and make implementation harder.

Consulting is a team sport and my most successful projects have included client stakeholders on the team to develop solutions as they are brought in and become champions for the idea in the organisation.

Many organisations struggle to turn strategy into execution. What helps bridge that gap?

DC: You have to make it real to those on the ground, not just the c-suite and executives. Ideally everyone in the organisation should be able to read the strategy and clearly see how their role contributes to it, understanding that without their involvement, it simply won’t land.

That needs to be backed by active management support. Not just oversight to drive change, but a genuine willingness to explain the why, listen to concerns, and take feedback back up the chain. When even the most junior team members feel heard and understand how they fit into the bigger picture, they’re far more likely to take ownership and help turn a well-designed model into successful execution.

Government and Defence contexts come with unique constraints. What do leaders in these environments most need from a consulting partner?

DC: They need a partner who understands their environment and what levers are available to them. Reducing headcount, while not impossible in the public service, is harder in Government and Defence for instance.

I think the biggest constraint for those that may not have worked in Government and Defence is the need to consider the public good and stewardship of tax payer funds. This extends to Government Business Organisations and Not For Profits too, where scandals over incentives and perks that are commonplace in the corporate world have resulted in disciplinary action on leaders and even their dismissal. However, this is why those engagements can be fun, as the playbook for corporate companies can’t just be applied, rather new options need to be developed and explored.

When organisations talk about operational excellence, what’s one misconception you see time and time again?

DC: I find people often jump straight to the technology lens, which while critical and certainly an enabler, is not where one should start. You can have the best tech in the world but without the right people, processes, procedures it will not provide operational excellence.

To me, step one is always ensuring you have the right governance in place, step two the right people with the right skills and the third is tech and data. Organisations can provide a lot of value from just getting the first two right. But when they jump straight to number three, the term white elephant starts to come into play, which is a very expensive way to determine you don't have the right governance or people to achieve operational excellence.

Looking ahead, what shifts do you see emerging in organisational design across public and private sectors?

DC: The obvious answer is AI and technology upending work. However, while many people have said we will see an almost elimination of junior team members as they are replaced by AI, I am not as convinced.

Your junior team members today are your leaders of tomorrow. There are many very successful companies where their c-suite started at entry level and have worked through the ranks (Nike, GM, Disney CEOs come to mind), and most of them are very successful CEOs as they understand the business at every level. Without understanding the basics, the how, and why something is as it is, it's a lot harder to make effective business-specific changes.

Now there will probably be less of them as there is less activity for them to do, but that just means initial hiring needs to step up, rather than casting a wide enough net to ensure you capture a couple of high performers. So I see the net becoming smaller, but given the nature of junior hires, companies still need to take on enough to account for not all of them being rock stars, or even wanting to stay in that career long term, to ensure that in 20-30 years time there is suitably qualified and experienced people to fill senior positions.

David’s perspective reinforces a core Trace belief: lasting change doesn’t come from templates, technology alone, or theory. It comes from understanding context, working side-by-side with teams, and designing operating models that are both defensible at the top and usable on the ground.

In Conversation at Trace will continue to share how our consultants think about complex problems, work through real constraints, and help organisations move from intent to execution. More conversations are coming soon.

Organisational Design

Optimise Supply Chain Performance: Essential KPIs and How Trace Consultants Can Help

August 2024
Explore the top KPIs for supply chain planning, manufacturing, and logistics, and learn how Trace Consultants can help your organisation track and optimise these KPIs to achieve operational excellence.

Essential KPIs for Supply Chain Planning, Manufacturing, and Logistics

Key Performance Indicators (KPIs) are critical tools for measuring the effectiveness of supply chain operations across various functions, including planning, manufacturing, and logistics. By focusing on the right KPIs, organisations can gain valuable insights into their performance, identify areas for improvement, and drive strategic decision-making. This article explores the top KPIs that every supply chain leader should monitor to ensure operational excellence and achieve business objectives.

We will delve into each KPI category, explaining its significance and how it contributes to the overall success of the supply chain. Additionally, we will discuss how Trace Consultants can assist organisations in tracking and optimising these KPIs to enhance their supply chain performance.

1. Business Process KPIs

Business process KPIs are designed to measure the efficiency and effectiveness of various supply chain processes, such as order-to-cash, procure-to-pay, and plan-to-produce. These KPIs help organisations identify bottlenecks, streamline workflows, and improve process efficiency. Common business process KPIs include cycle time, process lead time, and first-pass yield.

How Trace Consultants Can Help:

Trace Consultants assists organisations in mapping their supply chain processes and identifying the most relevant KPIs to monitor. By providing expertise in process optimisation and performance measurement, Trace Consultants helps businesses improve their operational efficiency and achieve their strategic goals.

2. Manufacturing Planning and Scheduling KPIs

Manufacturing planning and scheduling KPIs focus on the efficiency and effectiveness of production processes. These KPIs include metrics such as production cycle time, machine utilisation, schedule adherence, and overall equipment effectiveness (OEE). Monitoring these KPIs allows organisations to optimise their production schedules, reduce downtime, and increase output.

How Trace Consultants Can Help:

Trace Consultants offers support in implementing manufacturing planning and scheduling KPIs, helping organisations track and optimise their production processes. By providing insights into production efficiency and resource utilisation, Trace Consultants ensures that businesses can meet their manufacturing targets and improve overall productivity.

3. Distribution Planning KPIs

Distribution planning KPIs measure the efficiency and effectiveness of distribution processes, including order fulfilment, delivery performance, and inventory turnover. These KPIs are essential for ensuring that products are delivered to customers on time and in the right quantities, while minimising distribution costs.

How Trace Consultants Can Help:

Trace Consultants provides expertise in distribution planning and optimisation, helping organisations track key distribution KPIs and improve their performance. By implementing best practices in order fulfilment and delivery planning, Trace Consultants ensures that businesses can achieve high levels of customer satisfaction and reduce distribution costs.

4. Inventory Management KPIs

Inventory management KPIs focus on the efficiency of inventory control processes, including inventory turnover, days of inventory on hand (DOH), stockout rate, and carrying costs. These KPIs help organisations maintain optimal inventory levels, reduce excess stock, and minimise the risk of stockouts.

How Trace Consultants Can Help:

Trace Consultants assists organisations in implementing inventory management KPIs and optimising their inventory control processes. By providing advanced inventory planning tools and strategies, Trace Consultants helps businesses maintain the right balance between supply and demand, reducing costs and improving service levels.

5. Global Trade Management KPIs

Global trade management KPIs measure the efficiency of international trade processes, including customs clearance, compliance with trade regulations, and international shipping times. These KPIs are crucial for organisations that operate in global markets, as they help ensure smooth cross-border operations and minimise delays and penalties.

How Trace Consultants Can Help:

Trace Consultants offers expertise in global trade management, helping organisations monitor and improve their performance in international trade. By providing guidance on regulatory compliance and logistics optimisation, Trace Consultants ensures that businesses can navigate the complexities of global trade and achieve timely and cost-effective deliveries.

6. Transportation Management KPIs

Transportation management KPIs focus on the efficiency and effectiveness of transportation processes, including on-time delivery, transportation costs, and freight capacity utilisation. These KPIs are essential for ensuring that goods are moved efficiently across the supply chain, minimising transportation costs while meeting customer delivery expectations.

How Trace Consultants Can Help:

Trace Consultants provides support in tracking and optimising transportation management KPIs, helping organisations improve their logistics operations. By implementing best practices in route planning, carrier selection, and freight optimisation, Trace Consultants ensures that businesses can achieve high levels of transportation efficiency and cost-effectiveness.

7. Warehouse Management KPIs

Warehouse management KPIs measure the efficiency of warehouse operations, including order picking accuracy, warehouse utilisation, labour productivity, and inventory accuracy. These KPIs are critical for ensuring that warehouse operations run smoothly, with minimal errors and high levels of productivity.

How Trace Consultants Can Help:

Trace Consultants offers expertise in warehouse management, helping organisations implement KPIs that track and improve warehouse performance. By providing guidance on warehouse layout optimisation, workforce management, and inventory control, Trace Consultants ensures that businesses can achieve efficient and error-free warehouse operations.

8. Demand Planning KPIs

Demand planning KPIs focus on the accuracy and effectiveness of demand forecasting processes, including forecast accuracy, demand variability, and bias. These KPIs are essential for ensuring that supply chain operations align with actual market demand, minimising the risk of overproduction or stockouts.

How Trace Consultants Can Help:

Trace Consultants assists organisations in implementing demand planning KPIs and improving their forecasting processes. By providing advanced demand planning tools and techniques, Trace Consultants helps businesses achieve accurate demand forecasts, leading to better inventory management and production planning.

9. Sales & Operations Planning (S&OP) KPIs

Sales & Operations Planning (S&OP) KPIs measure the effectiveness of the S&OP process, including metrics such as forecast accuracy, inventory levels, service levels, and financial performance. These KPIs are essential for ensuring that the S&OP process aligns with business goals and drives operational efficiency.

How Trace Consultants Can Help:

Trace Consultants provides support in implementing S&OP KPIs and optimising the S&OP process. By facilitating cross-functional collaboration and providing insights into demand and supply alignment, Trace Consultants ensures that businesses can achieve their sales and operations targets while maintaining high levels of customer satisfaction.

Optimising Supply Chain Performance with Trace Consultants

Monitoring the right KPIs is essential for achieving operational excellence in supply chain planning, manufacturing, and logistics. By focusing on the KPIs outlined in this article, organisations can gain valuable insights into their performance, identify areas for improvement, and drive strategic decision-making.

Trace Consultants, with its extensive experience in supply chain optimisation, provides the guidance and support needed to implement and track these KPIs effectively. Whether your organisation is looking to improve process efficiency, optimise production schedules, or enhance demand planning, Trace Consultants can help you achieve your supply chain goals.

For more information on how Trace Consultants can assist your organisation in tracking and optimising supply chain KPIs, reach out to their team of experts today.

Organisational Design

Crafting a Future-Proof Supply Chain Organisational Design

April 2024
Unlock the secrets to a resilient, efficient supply chain. Learn about workforce strategy, operating model design, and the balance between insourcing and outsourcing. Tailor your supply chain for future success.

In today's dynamic business environment, the supply chain extends beyond a mere backend operation; it emerges as a pivotal competitive edge. However, sculpting a supply chain that marries efficiency with resilience demands a considered approach to organisational design. This task is not only about structuring the supply chain to satisfy present demands but also about forecasting and prepping for future hurdles and opportunities. Our exploration delves into the core facets of supply chain organisational design, such as operating model design, workforce strategy, the debate between insourcing and outsourcing, capability gap assessment, the crafting of job roles, and the enactment of the RACI framework. Furthermore, we underscore how the organisational context—be it a quest for growth necessitating scalability or a crunch for cost leading to a drive for efficiency and resilience—can significantly mould these design principles.

Operating Model Design: Warehouse, Transport, and Operations

An efficacious supply chain organisation is rooted in its operating model, which encompasses warehouse logistics, transportation, and overarching operations management. The blueprinting of this model necessitates an intimate grasp of the company's strategic pursuits. For instance, a business eyeing growth may lean towards scalability and adaptability in its warehouse operations, potentially opting for expansive facilities decked with cutting-edge automation tech. In contrast, a firm grappling with cost pressures might zero in on optimising existing assets, deploying lean inventory stratagems, and securing more cost-effective transportation agreements to pare down overhead.

Warehouse Operations

The linchpin of proficient warehouse operations lies in strategic layout planning, adept inventory management, and the seamless integration of technology. The deployment of automation, through robotics and AI-managed systems, can significantly uplift productivity and precision. Nonetheless, these tech investments must resonate with the company's long-term strategic vision and capacity planning.

Transportation and Logistics

The transportation strategy is equally paramount, entailing mode selection, route optimisation, and forging solid carrier alliances. Leveraging advanced analytics can illuminate the most economical transport modes and routes, yet this demands a workforce skilled in data interpretation and strategic decision-making.

Operations Management

Operations management acts as the glue binding everything together, with a spotlight on process efficiency, quality assurance, and the ethos of continuous improvement. The objective is to ensure the supply chain operates as a unified, nimble entity, ready to pivot in response to market flux.

Workforce Strategy & Composition

The cornerstone of any potent supply chain is its workforce, underpinned by a well-conceived blend of skills and roles tailored to operational objectives. This includes navigating the intricate balance between insourcing and outsourcing and the nuanced mix of full-time, part-time, casual, and contingent labour.

Insource vs. Outsource

The insource versus outsource conundrum is layered, shaped by cost considerations, the desire for control, expertise, and scalability. Insourcing can foster greater alignment with the company ethos and quality benchmarks but necessitates substantial investment in recruitment, training, and infrastructure. Outsourcing, meanwhile, offers adaptability and access to specialised skill sets, albeit with potential trade-offs in quality oversight and communication fluidity.

Labour Mix

Crucial to the workforce strategy is striking the right chord in the mix of full-time, part-time, casual, and contingent workers. This balance is pivotal for managing labour costs effectively while ensuring the workforce remains responsive and adaptable to changing demands. Full-time employees provide stability and in-depth knowledge of operations, while part-time and casual workers offer flexibility to scale labour in response to fluctuating workloads. Contingent labour, including freelancers and contractors, allows companies to tap into specialised skills on an as-needed basis, offering a blend of expertise without the commitment of full-time hires. This nuanced approach to workforce composition is integral to a resilient and efficient supply chain, ensuring the right skills are available at the right time and in the right proportion.

Team Capability Gap Assessment and Training Needs Assessment

Identifying and bridging capability gaps within the team is vital for perpetual advancement. This entails evaluating the existing workforce's skills and knowledge against the competencies required to realise strategic ambitions. Subsequently, a training needs assessment can spotlight specific development areas, fortifying the organisation's capacity to embrace new technologies, methodologies, and market shifts.

Job Roles and Description Design

The articulation of clear, comprehensive job roles and descriptions is pivotal for organisational lucidity and employee morale. This clarity is instrumental in a supply chain milieu, where cross-functional synergy is crucial for operational fluency.

RACI Framework Implementation

The RACI framework (Responsible, Accountable, Consulted, Informed) serves as an invaluable tool for demarcating roles and responsibilities within supply chain processes. Its implementation can streamline decision-making, mitigate overlaps and responsibility voids, and enhance inter-team and departmental communication.

The Influence of Organisational Context

The aforementioned design tenets are not universally applicable; they necessitate customisation to the unique backdrop of the organisation. Whether the goal is scaling for growth or honing efficiency, the strategic approach to supply chain organisational design must be in harmonious alignment with the company’s overarching objectives and situational demands.

Designing a robust supply chain organisation is a complex yet crucial endeavour. It mandates a strategic orientation towards operating model design, workforce strategy, and the nuanced balance between insourcing and outsourcing. Additionally, recognising the significance of team capability, precise role definition, and the RACI framework is essential for operational triumph. Nonetheless, the quintessence of supply chain organisational design lies in its congruence with the strategic imperatives and contextual nuances of the company. Through a comprehensive and strategic approach to supply chain organisational design, businesses can forge a supply chain that not only confronts today's challenges head-on but is also well-equipped for the opportunities and trials of tomorrow.

Start a conversation

Build an organisation designed to perform.

High-performing supply chains need clear structure, meaningful metrics, and teams who understand how their work connects to strategy. Trace helps organisations design operating models that work in practice, not just on paper.

Get in touch to review your organisational design, strengthen accountability, and build a structure your teams can execute with confidence.

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